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Guide

How many pallets fit in a 53' trailer or 40' container?

Floor positions for six pallet sizes across nine transport units, the arithmetic behind every number, and the reasons the figure you actually load is often lower.

The arithmetic

Two divisions and a multiplication — nothing else

Floor positions come from the interior width and length against the pallet footprint. Nothing else is involved — not the boxes, not the weight, not the ceiling:

positions = floor(interior width ÷ pallet width) × floor(interior length ÷ pallet length)

Both divisions round down, which is where most of the loss lives. A 53' trailer is 99 in wide inside; two 45 in pallets take 90 in and the remaining 9 in fits nothing. The same trailer is 630 in long, which is 13.1 pallets at 48 in — so 13 rows, and 0.1 of a row is wasted.

Height is a separate calculation, and it runs on the loaded pallet rather than the bare one:

loaded pallet height = pallet height + (box layers × box height) tiers = floor(interior height ÷ loaded pallet height)

Total pallets is then positions × tiers. The simulator caps layers and tiers at whatever the ceiling allows and tells you when it has had to.

Floor positions

Every pallet against every unit

One tier only. Pallet sizes are in inches with the side that runs along the unit first, so 48 × 40 and 40 × 48 are the same pallet turned ninety degrees.

Transport unit 48 × 45 48 × 40 40 × 48 47.2 × 31.5 31.5 × 47.2 24 × 45
Trailer 48'Trailer242428363648
Trailer 53'Trailer262630394052
Sea CTN 20' STDSea container8858718
Sea CTN 40' STDSea container181811201538
Sea CTN 40' HCSea container181811201538
Sea CTN 45' HCSea container222213221644
Flatbed 48'Flatbed222228363646
Flatbed 53'Flatbed262630394052
Intermodal CNT 53'Intermodal262630394052

48 × 45 the simulator's default full pallet · 48 × 40 GMA, stringers along the unit · 40 × 48 the same GMA pallet turned · 47.2 × 31.5 Euro EUR1, 1200 × 800 mm · 31.5 × 47.2 the same Euro pallet turned · 24 × 45 half pallet. Interior dimensions are the ones built into the simulator; check them against your own equipment.

One tier, no rotation, and a pallet that may not be yours. Your box height, your stacking and your weight all move these figures.

Open the simulator
Worked example

GMA pallets in a 53' trailer

The most asked version of the question, run end to end. Interior 630 × 99 × 110 in; pallet 48 × 40 × 5 in; box 45 × 24 × 18 in.

  1. 99 in of width ÷ 40 in pallet width = 2.47, so 2 pallets across. The 19 in left over is not enough for a third.
  2. 630 in of length ÷ 48 in pallet length = 13.1, so 13 rows deep.
  3. 2 × 13 = 26 floor positions.
  4. Turn every pallet so the 40 in side runs along the trailer: 99 ÷ 48 = 2.06, still 2 across, but 630 ÷ 40 = 15.75, so 15 deep. That is 30 positions — four more, from nothing but orientation.
  5. Four box layers on a pallet stands 5 + (4 × 18) = 77 in. The ceiling is 110 in, so 110 ÷ 77 = 1.4: one tier. Total 26, or 30 turned.
  6. Two tiers need a loaded pallet no taller than 55 in. Two box layers gives 5 + 36 = 41 in, so two tiers stand 82 in and clear the ceiling: 52 pallets, or 60 turned — with the same eight boxes per position.

Step 6 is the one worth sitting with. Splitting the same boxes across two shorter pallets doubles the pallet count without loading a single extra box, and costs 5 in of height to the second deck.

Worth ten seconds with your own carton: change the box height and watch step 5 and step 6 trade places.

Try it with your dimensions
Built-in equipment

Positions assume 48 × 45 in pallets with the 48 in side along the unit and no rotation, which is the rule single-part mode uses.

floor(W ÷ 45) × floor(L ÷ 48)

What each unit measures inside

Transport unit Length in Width in Height in Usable ft³ Positions
Trailer 48'Trailer576.099.0110.03,40024
Trailer 53'Trailer630.099.0110.03,70026
Sea CTN 20' STDSea container232.392.694.31,1008
Sea CTN 40' STDSea container473.692.694.32,25018
Sea CTN 40' HCSea container473.692.6106.32,52918
Sea CTN 45' HCSea container533.692.6106.32,85022
Flatbed 48'Flatbed573.0102.0100.03,20022
Flatbed 53'Flatbed636.0102.0100.03,50026
Intermodal CNT 53'Intermodal630.098.0106.53,55026

Any of these can be overridden with your own interior dimensions and usable volume. Stacking pallets multiplies the last column by the tiers that fit under the ceiling — the matrix above covers six footprints.

Pick a unit and the interior, the usable volume and the payload load with it.

Open the simulator
Layers and tiers

The two words do different work, and mixing them up is the most common way to get the height wrong.

Stacking, and what each mode lets you set

Single part

  • Full or half pallet, wood or plastic, or your own dimensions
  • Box layers per pallet, capped to the height that fits
  • Pallet tiers, capped to the used stack height
  • Parts per box and weight per part, in kg or lb, both optional
  • The better of the two box orientations on the pallet deck

Multiple parts

  • Quantity per part, counted in parts or in boxes
  • A ceiling on layers per pallet, set per part
  • Whether that part's pallets may be stacked on each other
  • Separate totals for parts, boxes and pallets per part type
77 in 4 box layers, 1 tier 82 in 2 box layers, 2 tiers
Layers stack boxes on one pallet; tiers stack loaded pallets on each other. Four layers on a single pallet stands 77 in. The same eight boxes split across two stacked pallets stands 82 in, because the second pallet adds its own 5 in deck. In a 40' HC that is harmless; in a 94.3 in standard container it spends 5 of the 17 in you had left.
Reality check

Why you will load fewer

Every number above is geometry with nothing in the way. Five things routinely take some back:

  • Weight arrives before volume. Twenty-six pallets at 800 kg each is 20,800 kg, already past the 20,200 kg the simulator checks against. Dense cargo never reaches the position count.
  • Mixed orientations are not modelled. The turned columns above rotate every pallet uniformly. Pinwheel and part-turned patterns can beat both columns, and single-part mode does not attempt them.
  • Securement takes length. Load bars, airbags, dunnage and a gap at the doors all come out of the same 630 in.
  • The door is narrower than the box. Interior width is not aperture width, and a pallet that fits the trailer still has to get through the opening.
  • Usable volume is already discounted. A 40' HC is 2,694 ft³ in theory and the simulator uses 2,529 ft³ — the fill percentage is measured against the smaller figure.

Run your own numbers